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HYBRID BENDING PRESSES

Hydraulic Servo Bending Press – “HYBRID” series MOD. SPC- H 3180

Details

Workforce max. kN 1800
Useful bending length mm. 3200
Controlled axes: 13 (Y1-Y2-X1-R1-Z1-X2-R2-Z2-A3-A4-A5-A6-A8)
ATFL type multi-axis Cartesian backgauge
Retractable pneumatically operated rear supports
Adjustable intermediate with increased height (for deep boxings) with front coupling and release and pneumatic locking with self-alignment
LED string on the upper blade holder to facilitate the operator both in setting up the bending machine and in bending with the use of multiple stations.
Automatic front supports managed by CNC
Bending angle control in real time with DATA M SYSTEM.
Laser support brackets, for protection of the work area, motorized with automatic positioning managed by the CNC according to the type of punch used of the LAZER SAFE type
IRIS model.
Wireless control console
Numerical control Mod. ESAUTOMOTION S 675 W – MULTI TOUCH
Cad Cam 3D software (includes import dxf / other formats, 3D optimization)

Hydraulic servo press brake series “HYBRID” MOD. SPC-H 3180 ”with MANIPULATOR

Details

Useful bending length: 3200 mm.
Work force: 1800 kN
Stroke of the upper blade holder: 350 mm.
Pneumatic intermediates H = 110 mm.
Controlled axes: 6 (Y1-Y2-X1-R-Z1-Z2)
Active crowning with real time compensation according to the real deformations detected
ESA S 660 W CNC with multi touch screen with 19 ”LCD display. Interfacing with DALMEC manipulator model“ PARTNER EQUO COLONNA ”.
THE FASTERMADE laser beam angle control system by GADE LAZERSAFE IRIS SYSTEM
Specific front sheet supports
ESABEND 3DM SOFTWARE

Gade HYBRID SPC-H 4245

Details

Useful bending length: 4200 mm.
Nominal work force: 2450 kN
Stroke of the upper blade holder: 400 mm.
Intermediate with pneumatic locking H = 250 mm.
Controlled axes: 6 (Y1-Y2-X1-R-Z1-Z2)
Main motor controlled by inverter
Active crowning with real time compensation according to the real deformations detected
ESA S 660 W CNC with multi touch screen with 19 “LCD display
Led string on the upper blade holder
THE FASTERMADE laser beam angle control system by GADE
IRIS LAZERSAFE SYSTEM and motorized brackets
INDUSTRY 4.0 package

HIGHLINES BENDING PRESSES

Gade “HIGHLINES” series press brake MOD. PS-C 3120

Details

Useful bending length: 3200 mm.
Nominal work force: 1200 kN
Max work force: 1600 kN
Stroke of the upper blade holder: 220 mm.
Controlled axes: 8 (Y1 – Y2 – X1 – R – Z1 – Z2 – A1 – A2)
Main motor controlled by inverter
Active crowning with real time compensation according to the real deformations detected
ESA S 660 W CNC with multi touch screen with 19 “LCD display
Intermediate with front coupling and release, pneumatic locking with self-alignment
Pneumatic die clamping brackets
Table with squeezing function in the version dedicated to use with the FASTERMADE angle control system.
Computer-controlled pneumatic opening
Front assistants mechanically operated with brushless motors, to accompany the sheet metal during the bending phase (MANAGED BY CNC)
Front supports sliding on ball recirculation guide
THE FASTERMADE laser beam angle control system by GADE
Laser support brackets, for protection of the work area, motorized and with automatic positioning managed by the computer according to the type of punch used
DSP LASER AP MCS laser beam work area protection system
WIRELESS control console
3D CAD / CAM SOFTWARE
INDUSTRY 4.0 package

Gade PS C290 – “HIGHLINES” HYDRAULIC BENDING PRESS

Details

Useful bending length: 2200 mm.
Max work force: 1200 kN
Stroke of the upper blade holder: 220 mm.
Controlled axes: 4 (Y1 – Y2 – X-R)
Main motor controlled by inverter
Active crowning with real time compensation according to the real deformations detected
ESA S 660 W CNC with multi touch screen with 19 “LCD display
Adjustable intermediates
Brackets for quick blade locking with lever
Sliding sheet strikers on X axis with positioning from the front of the machine
Front assistants managed by CNC to accompany the sheet metal during the bending phase
THE FASTERMADE laser beam angle control system by GADE
Laser support brackets, for protection of the work area, motorized and with automatic positioning managed by the computer according to the type of punch used
Work area protection system LAZERSAFE mod. IRIS for “sheet contact” speed change
3D CAD / CAM SOFTWARE
INDUSTRY 4.0 package

Gade “HIGHLINES” series Synchronized Hydraulic Press Brake MOD. PS-C 6200

Details

Useful bending length: 6200 mm.
Nominal work force: 2000 kN
Main motor controlled by inverter
ESA 650 CNC with 15 “touch screen
Controlled axes: 4 (Y1 – Y2 – X1 – R)
Active crowning with real time compensation according to the real deformations detected
Gade HIGHLINES PS C390

Details

Useful bending length: 3200 mm.
Nominal work force: 900 kN
Nominal work force: 1200 kN
Stroke of the upper blade holder: 220 mm.
Adjustable intermediates H = 100 mm.
Controlled axes: 4 (Y1-Y2-X1-R)
Main motor controlled by inverter
Active crowning with real time compensation according to the real deformations detected
ESA S 660 W CNC with multi touch screen with 21.5 “LCD display
Equipment dedicated to the production of profiles according to the customer’s technical specifications consisting of a punch, multi-cavity matrix and mobile table.
Motorized inclined front shelves to support the IRIS LAZERSAFE SYSTEM sheet metal
CUSTOMIZED 3D CAD / CAM SOFTWARE FOR THE CREATION OF CUSTOMER PROFILES

Gade HIGHLINES PS-C 6500

Details

Useful bending length: 6200 mm.
Nominal work force: 5000 kN
Stroke of the upper blade holder: 400 mm.
Adjustable intermediate with front coupling and release and pneumatic locking with self-alignment
Table with squeezing function with pneumatically controlled opening managed by CNC
Controlled axes: 4 (Y1-Y2-X1-R)
Main motor controlled by inverter
Active crowning with real time compensation according to the real deformations detected
CNC ESA S 660 W with multi touch screen with 19 “LCD display DSP LASER SYSTEM AP MCS
Front sheet supports
Air / oil exchanger
ESABEND 3DM SOFTWARE
INDUSTRY 4.0 package

Gade Highlines PS-C 6300

Details

Useful bending length: 6200 mm.
Nominal work force: 3000 kN
Max work force: 3400 kN
Stroke of the upper blade holder: 400 mm.
Controlled axes: 4 (Y1-Y2-X1-R)
Main motor controlled by inverter
Active crowning with real time compensation according to the real deformations detected
ESA S 660 W CNC with multi touch screen with 19 “LCD display
Front supports sliding on ball recirculation guide.
THE FASTERMADE laser beam angle control system by GADE
DSP LASER MCS type laser beam work area protection system

Gade HIGHLINES PS-C 290

Details

Useful bending length: 2200 mm
Nominal work force: 900 kN
Maximum work force: 1200 kN
Stroke of the upper blade holder: 350 mm.
Controlled axes: 8 (Y1 – Y2 – X1 – X5 – X6 – R – Z1 – Z2)
Main motor controlled by inverter
Active crowning with real time compensation according to the real deformations detected
ESA S 675 W CNC with multi touch screen with 21 ”16: 9 LCD display
Superior equipment for WILA tools with pneumatic locking of the punches and led string
Lower fixture for WILA tools with pneumatic die locking
Work area protection system LAZERSAFE mod. IRIS PLUS for “sheet contact” speed change and integrated angle control
Laser support brackets, for protection of the work area, motorized and with automatic positioning managed by the computer according to the type of punch used
Pneumatically operated retractable rear supports
Front supports with manual control with handwheel
WIRELESS control console
3D CAD / CAM SOFTWARE
INDUSTRY 4.0 package

Gade Synchronized Hydraulic Press Brake
“HIGHLINES” series mod. PS 275

Details

Useful bending length: 2200 mm.
Nominal work force: 750 kN
Main motor controlled by inverter
CNC DELEM DA 66T
Controlled axes: 8 (Y1 – Y2 – X1 – R – Z1 – Z2 – X5 – X6)

Gade “HIGHLINES” series press brake MOD. PS-C 4200

Details

Useful bending length: 4200 mm.
Nominal work force: 2000 kN
Max work force: 2550 kN
Stroke of the upper blade holder: 400 mm.
Controlled axes: 8 (Y1 – Y2 – X1 – X5 – X6 – R – Z1 – Z2)
Main motor controlled by inverter
Active crowning with real time compensation according to the real deformations detected
CNC ESA S 660 W with multi touch screen with 19 “LCD display Intermediate with front coupling and release and manual quick locking with self-alignment. Complete with rear bracket for mounting punch rotated by 180 °
Table with squeezing function. Computer-controlled pneumatic opening
Front supports sliding on ball recirculation guide
Pneumatically operated retractable rear supports
THE FASTERMADE laser beam angle control system by GADE LAZERSAFE work area protection system mod. IRIS for “sheet contact” speed change
3D CAD / CAM SOFTWARE
INDUSTRY 4.0 package

Gade HIGHLINES PS-C 5300

Details

Useful bending length: 5200 mm.
Nominal work force: 3000 kN
Stroke of the upper blade holder: 400 mm.
Intermediate H = 250 mm. for deep boxing with front hooking and unhooking and pneumatic locking with self-alignment
Controlled axes: 8 (Y1 – Y2 – X1 – X5-X6-R-Z1-Z2)
Main motor controlled by inverter
Active crowning with real time compensation according to the real deformations detected
ESA S 660 W CNC with multi touch screen with 19 “LCD display

Gade “HIGHLINES” series press brake MOD. PS 1550

Details

Useful bending length: 1600 mm.
Nominal work force: 500 kN
Max work force: 600 kN
Stroke of the upper blade holder: 200 mm.
Controlled axes: 6 (Y1 – Y2 – X1 – R – Z1 – Z2)
Main motor controlled by inverter
ESA S 660 W CNC with multi touch screen with 19 “LCD display
Intermediate with front coupling and release and manual quick locking with self-alignment. Complete with rear bracket for 180 ° rotated punch assembly
Table with squeezing function.
Computer-controlled pneumatic opening
Front supports sliding on ball recirculation guide
AIR / OIL heat exchanger for cooling the hydraulic circuit.
DSP LASER MCS type laser beam work area protection system
Bending machine controlled by FANUC robots for loading, bending and 3D CAD / CAM SOFTWARE
INDUSTRY 4.0 package

GADE HIGHLINES 0838

Details

Useful bending length: 835 mm.
Nominal work force: 380 kN
Controlled axes: 3 (Y1 – X1 – R)
Main motor controlled by inverter
ESAUTOMOTION S 640 CNC with 15 “touch screen
Work area protection system LAZERSAFE mod. IRIS for “sheet contact” speed change

SHEARS

Hydraulic guillotine shear – Mod. CO 60/6

Details

Nominal cutting thickness (R = 450 N / mm 2) mm. 6 Cutting thickness max. (R = 450 N / mm 2) mm. 8 Cutting thickness max. (R = 700 N / mm 2) mm. 5 Cutting length mm. 6050 Variable cutting angle 1 ° ÷ 2 ° Backgauge stroke 1000 mm CNC PSW 015 15,5 ”touch screen mounted on hanging arm. Rear sheet metal support with pneumatic cylinders applied to the rear sheet metal striker and variable height platform for collecting the cut material.

Hydraulic guillotine shear – Mod. CO 60/6

Details

Nominal sheet cutting thickness with R = 700 N / mm 2 and cutting angle at 2 ° mm. 20 Cutting length mm. 2100 Variable cutting angle 1 ° ÷ 2,5 ° Cycle time for cutting mm 20 at 2 ° ~ msec. 1500

Gade CO 50/4 – HYDRAULIC GUILLOTINE SHEAR “TOP” SERIES

Details

Nominal cutting thickness (R = 450 N / mm2): mm. 4
Cutting thickness max. (R = 450 N / mm2): mm. 6
Cutting thickness max. (R = 700 N / mm2): mm. 3
Cutting length: mm. 5150
Variable cutting angle: 1 ° ÷ 2 °
1 ‘cuts: 24 ÷ 31
Stroke of the backgauge: mm. 1000
CNC ESA 625 touch screen for managing the backgauge, cutting angle and blade gap according to the thickness and type of sheet to be cut mounted on a hanging arm.
Independent control of the blank holder
Millimeter starting cutting square with 1600 mm T-slot with retractable stops
Table extensions with 1200 mm T-slot n ° 4 with retractable stops.
Illumination of the cutting area
Table with sliding balls
Mechanical front protection with opening part on the operator side
Rear protection with safety photocells
Table with sliding balls
Automatic pump for the lubrication of the guides
INDUSTRY 4.0 package

Gade CO 30/10 – HYDRAULIC GUILLOTINE SHEAR “TOP” SERIES

Details

✔ Nominal cutting thickness (R = 450 N / mm2): mm. 10
✔ Cutting thickness max. (R = 450 N / mm2): mm. 12
✔ Cutting thickness max. (R = 700 N / mm2): mm. 8
✔ Cutting length: mm. 3050
✔ Variable cutting angle: 1 ° ÷ 3 °
✔ 1 ‘cuts: 19 ÷ 16
✔ Backgauge stroke: mm. 1000
✔ Retractable register at a height of 1000 mm.
✔ CNC ESA 625 touch screen for managing the backgauge, cutting angle and blade gap according to the thickness and type of sheet to be cut mounted on a hanging arm
✔ Independent control of the blank holder
✔ Start cutting square with millimeter T-slot 1000 mm
✔ Illumination of the cutting area
✔ Variation of cutting angle
✔ Rear sheet support with double movement to accompany the sheet during the fall
✔ Mechanical front protection with opening part on the operator side
Useful space for the collection of pieces of 250 mm under the machine
✔ Board with sliding balls
✔ Automatic pump for lubricating the guides

GADE CO 10/8

Details

Gade “TOP” series hydraulic guillotine shear MOD. CO 10/8

GADE CO 80/3 – Shear special application

Details

Shear Mod. CO 80/3 with special application

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